Data center infrastructure requires precision-built components that support high-density computing, power distribution, cooling, and structured equipment installation. TBSI provides sheet metal fabrication services and sourcing support for OEMs and infrastructure providers that need components built to specific designs, materials, and production requirements.

From data center enclosures and server racks to airflow management panels, power distribution housings, and cable routing components, TBSI coordinates fabrication, quality oversight, pricing, and lead times across a vetted manufacturing network.

TBSI supports projects from early design feedback through production and delivered assemblies. Submit STEP, IGS, or DXF files along with material, gauge, finish, volume, and timeline requirements to begin the quoting process.

REQUEST A QUOTE

 

Data Center Enclosures & Structural Systems

TBSI sources and fabricates data center enclosures designed around equipment dimensions, installation requirements, and facility layouts. These systems can be configured for server, electrical, cooling, and other equipment applications.

Capabilities include:

  • EIA-310 rack fabrication
  • OEM server cabinet fabrication
  • Custom metal enclosures for servers and equipment
  • Seismic-rated server rack fabrication
  • Custom rack containment systems
  • Rack frames and structural enclosure components
  • Doors, side panels, top covers, and base assemblies
  • Mounting rails, brackets, and equipment interfaces
  • Structural frames, skids, and equipment supports

Components are produced to customer drawings and specifications to support repeatable installation across data center deployments.

Custom Data Center Enclosures

Projects with specialized equipment, layouts, or installation requirements may require custom data center enclosures rather than standard configurations. TBSI works from customer specifications to source fabricated components suited to the application.

Custom fabrication can include:

  • Modified enclosure dimensions
  • Equipment-specific mounting configurations
  • Access and service panels
  • Cable routing provisions
  • Airflow-oriented panel designs
  • Power and equipment interface components
  • Welded enclosure assemblies
  • Custom brackets and mounting hardware

Early design feedback can help identify fabrication considerations before production. Customers can provide STEP, IGS, or DXF files along with material, gauge, finish, quantity, and timeline requirements.

Airflow & Aisle Containment Components

As equipment density increases, airflow and cooling requirements become important considerations in data center design. TBSI sources fabricated components that support airflow management, equipment containment, and cooling system integration.

These include:

  • Airflow management panels
  • Perforated and solid enclosure panels
  • Hot and cold aisle containment components
  • Custom rack containment systems
  • Cooling equipment housings and support structures
  • Plenum and airflow transition components
  • Liquid cooling enclosure fabrication
  • Heat exchanger supports and mounting components

Components are fabricated around the physical and integration requirements of the application to support installation within high-density environments.

Power & Cable Routing Components

Power distribution and structured cabling require fabricated housings, supports, and routing components that integrate with the broader data center infrastructure.

TBSI sources and fabricates:

  • Power distribution housings
  • Electrical equipment enclosures
  • NEMA-rated enclosure fabrication
  • PDU housings and related components
  • Switchgear and control panel enclosures
  • Junction boxes and terminal housings
  • Data center cable tray fabrication
  • Cable tray supports and mounting brackets
  • Raceway and routing components
  • Conduit supports and hardware

These components support organized installation and integration of power and cable systems throughout the facility.

Sheet Metal Fabrication Services

TBSI provides sheet metal fabrication services through a vetted manufacturing network, supporting custom data center components from initial design through production. Capabilities include precision laser cutting, CNC forming, tube processing, welding, hardware integration, and assembly.

Fabrication processes include:

  • Precision laser cutting
  • CNC press brake forming
  • Sheet metal punching and forming
  • Tube laser cutting and bending
  • MIG and TIG welding
  • Robotic welding
  • Hardware integration
  • Assembly and kitting
  • Industrial finishing

TBSI’s manufacturing network includes 50+ lasers, including 12kW fiber lasers and tube lasers, along with CNC press brake capacity to support production requirements at different scales.

Materials & Finishing

Material selection depends on the structural, environmental, and fabrication requirements of each component. TBSI supports multiple material types for data center applications, including:

  • Carbon steel
  • Stainless steel, including 304 and 316
  • Aluminum
  • Galvanized and coated steels
  • Specialty alloys

Finishing and value-added services can include powder coating, plating, surface treatments, assembly, kitting, and OEM packaging.

Components are produced according to the material and finish requirements established for each project.

OEM Data Center Component Sourcing

TBSI serves as a single sourcing partner for OEMs and infrastructure providers requiring custom-built data center components. Instead of coordinating multiple fabrication suppliers, customers have one point of contact for sourcing, pricing, quality oversight, and lead-time coordination.

TBSI manages production across a vetted fabrication network to support:

  • Custom component sourcing
  • Competitive pricing
  • Production scheduling
  • Quality oversight
  • Scalable production runs
  • OEM subassembly requirements
  • Assembly and kitting
  • Delivery coordination

This approach consolidates the sourcing process while allowing production to scale with project requirements.

Engineering & Project Support

Data center fabrication often begins with detailed drawings, CAD files, material specifications, and production requirements. TBSI provides early design feedback and project support to help move components from engineering documentation into production.

For project review and quoting, customers can provide:

  • STEP, IGS, or DXF CAD files
  • Material requirements
  • Gauge requirements
  • Finish requirements
  • Estimated quantities or production volume
  • Required timeline

TBSI reviews the requirements and coordinates sourcing, pricing, quality, and lead times through its fabrication network.

Built to Your Specifications. Built to Keep Production On Schedule.

Data center infrastructure depends on components that fit the application, integrate with surrounding systems, and arrive when production requires them. TBSI provides sheet metal fabrication services and sourcing support for data center enclosures, server racks, airflow management panels, power distribution housings, cable routing components, and other fabricated assemblies.

Whether you need standard rack components or custom data center enclosures built around specific equipment and installation requirements, TBSI provides one point of contact for sourcing and project coordination.

From early design feedback through production and delivered assemblies, TBSI supports projects with a focus on specifications, quality, pricing, and lead times.

Request a Quote for Your Data Center Project

Have a custom enclosure, server rack, airflow panel, cable component, or other sheet metal fabrication requirement? Ready to get started? Talk to TBSI and move your project forward. Submit your CAD files and project specifications to TBSI to discuss pricing and lead times.