At Taylor Business Strategies, Inc. (TBSI), we specialize in providing manufacturing solutions to companies facing production constraints. One of our core service offerings is welding services, a manufacturing process that uses heat and/or pressure to join separate pieces of metal into a single assembly. We offer a wide range of welding techniques, including TIG and MIG welding, robotic welding, grid welding, pulsed welding, dual shield welding, and spot welding, each tailored to meet unique customer needs.
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Robotic Welding
The robotic welding method uses robotic technology to automate welding operations. Generally, it uses a robotic arm that can move in three dimensions to hold and control the welding torch. Compared to manual welding methods, it offers increased accuracy, enhanced safety, and reduced production time.
Grid Welding
The grid welding method is used to join multiple pairs of orthogonal wires at the intersection points to form welded wire mesh with a grid-like pattern. The individual wires are guided through the welding machines using a pattern board to ensure they are positioned correctly. This technique finds application in various industries and is ideal for creating durable, high-strength mesh.
MIG Welding
The metal inert gas (MIG) welding method, also known as gas metal arc welding (GMAW), is a fast and cost-effective solution for many metals. It involves feeding a continuous solid wire electrode through the welding gun into the weld pool to form a strong joint. A shielding gas is applied to protect the weld pool from contamination. TIG and MIG welding methods offer flexibility for different project requirements and are frequently used in mass production.
TIG Welding
The tungsten inert gas (TIG) welding method employs non-consumable tungsten electrodes to create high-quality welded joints. Known for its precision, TIG welding is ideal for joining thin materials and is commonly used in applications requiring top-notch finish and performance. TIG and MIG welding both offer unique benefits, with TIG excelling in clean, precise welds for intricate work.
Pulsed Welding
The pulsed welding method alternates between high and low currents to control heat input, reduce spatter, and increase resistance. It’s particularly useful for welding materials of varying thicknesses and ensures a strong, clean weld with minimal heat distortion.
Dual Shield Welding
Dual shield welding, also known as flux core arc welding (FCAW), forms an arc between the weld pool and a consumable electrode. The welding process is protected by both a flux within the electrode and an externally supplied shielding gas, which helps prevent contamination and ensures the strength of the weld.
Spot Welding
Spot welding is one of the oldest welding techniques. It involves applying pressure and electric current to the weld area, melting the material to form a joint. Once the material begins to melt, the current is stopped, but pressure is maintained until the joint solidifies. This method is used to join multiple sheets of metal without filler material and is often utilized in steel manufacturing.
Welding Solutions From TBSI
Facing production constraints in your next welding project? TBSI is here to help! By working with a vast network of suppliers and leveraging volume pricing on raw materials, we can offer welding services and TIG and MIG welding solutions at competitive prices with quick lead times. To learn more about our welding capabilities, contact us today. To discuss your project specs with one of our experts, request a quote.